ForgePilot
Stop rebuilding your FMEA in a spreadsheet every revision.
Upload the file, get ranked failure modes and a tolerance stack-up you can actually check, versioned to the exact CAD file it ran against. Solo or with your whole team.
Prompt
AR 14 flutter onset ≈ 23 m/s — below cruise. Design-limiting. Not a weight issue, an aeroelastic one.
L/D: +18% at AR 10 vs AR 8. Root bending moment: 2.4× at AR 12. Spar mass penalty: +340 g per AR unit above 10.
AR 10.5, T800 carbon spar, 3.1 mm wall. Validate flutter margin via FEA above 20 m/s.
Tested by working engineers in aerospace, manufacturing, and robotics
What engineers say
ForgePilot gave me ranked failure modes with specific numbers in under 2 seconds. It thinks like a principal engineer, not a textbook.
Aerospace Structures Engineer
Defense contractor · 8 yrs
I uploaded 6 DXF files and a spec sheet PDF — it found the DFM issue in my weld joint geometry that our team missed for an entire week.
Manufacturing Engineer
Automotive supplier
The session memory is what gets me. I can follow up 20 messages deep and it still references the full thermal budget from message one.
Robotics Researcher
University research lab
Why ForgePilot
Generic AI gives you information. ForgePilot gives you engineering judgment — inside a workspace built around your project.
You ask about a part failing
Lists all possible failure modes alphabetically
Ranks the 2–3 most probable failures by severity — tells you what to inspect first
You upload a CAD file
Describes what it sees visually
Identifies stress concentrations, thin walls, DFM issues, and manufacturability problems
You send test data (CSV, PDF)
Summarizes the data generically
Flags outliers, approaching limits, fatigue margins, and failure mode implications
You ask a follow-up
May lose context from earlier messages
Maintains full engineering context across the entire session
Core Capabilities
AI reasoning fused with deep engineering domain knowledge.
Numbers you can check, not a wall of text
Ranked failure modes, first-principles analysis, specific numbers — not directions. Root causes first. Always.
Upload Anything Technical
STL, STEP, PDF datasheets, CSV test logs, VTK simulation results, Abaqus .inp, GCode — up to 10 files at once. Full cross-file analysis in a single prompt.
Machine-checked, not model-guessed
The 8 core calculators, tolerance stack-up, stress, pressure vessel, bolted joint, and more, run as deterministic math, not free-text generation. The AI explains the result; it doesn't invent the number.
Engineering Report Generation
Export any session as a formatted engineering report — one click from conversation to structured PDF. Auto-formatted with summary, analysis, and recommendations.
One workspace, not five tools
6 AI agents and 8 calculators live in the same continuous thread as your chat — FMEA, tolerance stack-up, drawing review, standards compliance, and more. No switching apps, no re-uploading the same file to a different tool.
Built for teams, not just individuals
Shared team projects everyone can see, live member presence, comments on every analysis, and formal sign-off stamped by name and date — so review happens in the workspace, not over email.
Workflow
Ask or Upload
Type a question or attach any engineering file — CAD, PDF, STL, CSV, test data, GCode, or multiple files at once.
Analyze
First-principles reasoning. Ranked failure modes. Specific numbers, standards citations, not vague directions.
Iterate
Follow up naturally. Full session context maintained. No need to re-explain the problem or re-upload files.
Decide
Walk away with specific alloys, tolerances, process choices, or next testing steps — not just possibilities.
Industries
Aerospace
Robotics
Manufacturing
Automotive
Industrial
Stop getting textbook answers.
Start engineering with AI.
Ranked insights, real numbers, engineering-specific reasoning — in every response, from the first message.
Your files are stored securely and only you (or your team) can access them — reusable across every analysis, from any device.