AI FMEA Generator
Upload your design, spec, or test data. Get a complete FMEA with ranked failure modes, RPN scores, and specific corrective actions — in seconds. No spreadsheet, no manual scoring.
Generate Your FMEA FreeNo credit card required · Free plan includes 10 analyses/day
What you get
Everything an FMEA needs
FMEA in under 2 seconds
Describe your design or upload a file — STL, STEP, PDF spec, CSV test data. ForgePilot returns a ranked FMEA table instantly.
Ranked failure modes with RPN
Every failure mode scored with Severity, Occurrence, and Detection ratings. Risk Priority Numbers calculated automatically, highest risk first.
Specific corrective actions
Not generic advice. Each failure mode gets a targeted recommended action — material change, geometry fix, process control, inspection step.
Multi-file cross-analysis
Upload up to 10 files at once. ForgePilot cross-references your CAD geometry, test logs, and spec sheets in a single FMEA pass.
Export to PDF or Markdown
One click exports your FMEA as a formatted engineering report. PDF or Markdown. Ready to attach to a design review package.
Iterate in the same session
Change a variable, add a constraint, upload a revision — ForgePilot updates the analysis in context without starting over.
FMEA for every engineering discipline
Whether you're doing DFMEA, PFMEA, or system-level FMEA — ForgePilot handles the analysis.
Automotive FMEA
DFMEA and PFMEA for powertrain, chassis, and safety-critical systems.
Aerospace FMEA
Failure mode ranking for flight-critical structures, avionics, and propulsion.
Medical Device FMEA
ISO 14971 risk analysis and FMEA for Class I, II, and III devices.
Manufacturing FMEA
Process FMEA for machining, welding, casting, and assembly lines.
Robotics FMEA
Actuator, sensor, and control system failure mode analysis.
Electronics FMEA
Component-level and board-level failure analysis for hardware design.
Frequently asked questions
What is an FMEA generator?
An FMEA generator is a tool that automates Failure Mode and Effects Analysis — identifying potential failure modes in a design, scoring their risk (Severity × Occurrence × Detection = RPN), and recommending corrective actions. ForgePilot does this from your design inputs without requiring you to fill in a template manually.
How is ForgePilot different from an FMEA Excel template?
Excel templates require you to identify every failure mode yourself and score them manually. ForgePilot identifies failure modes from your design, scores them with engineering reasoning, ranks by RPN, and outputs specific corrective actions — in seconds, not hours.
Does it support DFMEA and PFMEA?
Yes. ForgePilot handles both Design FMEA (DFMEA) focused on design-level failure modes and Process FMEA (PFMEA) focused on manufacturing and assembly process failures.
What file formats can I upload?
STL, STEP, IGES, DXF, PDF datasheets, CSV test logs, GCode, VTK simulation results, and Abaqus .inp files — up to 10 files per session.
Generate your first FMEA now
Free to start. No template, no spreadsheet. Upload a file or describe your design and get ranked failure modes in seconds.
Launch Workspace Free10 free analyses per day · No credit card required